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Die casting. Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mold during the process. Most die castings are made from non-ferrous metals ...
The die casting process forces molten metal under high pressure into mold cavities (which are machined into dies). Most die castings are made from nonferrous metals, specifically zinc, copper, and aluminium-based alloys, but ferrous metal die castings are possible. The die casting method is especially suited for applications where many small to ...
Semi-solid metal casting ( SSM) is a near net shape variant of die casting. [1] The process is used today with non-ferrous metals, such as aluminium, copper, [2] and magnesium, but also can work with higher temperature alloys for which no currently suitable die materials are available. The process combines the advantages of casting and forging.
Integrated die-casting. Integrated die casting (IDC) is a variation of traditional die casting. In this process, liquid metal is poured into a mold to form a specific shape. Once the metal cools, a complete part is created without the need for welding or further manufacturing. However, IDC differs from traditional die casting in several key ways.
Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting ), glasses, elastomers, confections, and most commonly ...
Sand casting. The cope and drag (top and bottom halves, respectively) of a sand mold, with cores in place on the drag. Two sets of castings (bronze and aluminium) from the above sand mold. Sand casting, also known as sand molded casting, is a metal casting process characterized by using sand —known as casting sand —as the mold material.
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